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	<title>LabFiles at LightningRod Labs</title>
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	<link>http://www.lightningrodlabs.com</link>
	<description>Seat of the pants engineering on a shoe-string budget</description>
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		<title>New find in old shed</title>
		<link>http://www.lightningrodlabs.com/?p=378</link>
		<comments>http://www.lightningrodlabs.com/?p=378#comments</comments>
		<pubDate>Mon, 24 May 2010 03:00:50 +0000</pubDate>
		<dc:creator>rod</dc:creator>
				<category><![CDATA[Uncategorized]]></category>

		<guid isPermaLink="false">http://www.lightningrodlabs.com/?p=378</guid>
		<description><![CDATA[I was poking around in the old garage and found this container of old grease. I think it is quite old because of the label &#8220;hard oil&#8221; instead of the word grease being used. I tried searching for the Kunz oil co. of Mpls. without much luck. Maybe I&#8217;ll find something with a little more [...]]]></description>
			<content:encoded><![CDATA[<p><img class="alignleft size-medium wp-image-379" title="Kunz_oil_E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/05/Kunz_oil_E-300x248.jpg" alt="Kunz_oil_E" width="300" height="248" />I was poking around in the old garage and found this container of old grease. I think it is quite old because of the label &#8220;hard oil&#8221; instead of the word grease being used. I tried searching for the Kunz oil co. of Mpls. without much luck. Maybe I&#8217;ll find something with a little more time invested. If any one has any information on the age of this can I would appreciate hearing from you.</p>
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		<item>
		<title>Making use of mistakes</title>
		<link>http://www.lightningrodlabs.com/?p=320</link>
		<comments>http://www.lightningrodlabs.com/?p=320#comments</comments>
		<pubDate>Thu, 06 May 2010 13:21:25 +0000</pubDate>
		<dc:creator>rod</dc:creator>
				<category><![CDATA[Yard and Farm]]></category>

		<guid isPermaLink="false">http://www.lightningrodlabs.com/?p=320</guid>
		<description><![CDATA[ Some time back I showed pictures of a railing I made for my son&#8217;s garage. In my usual fashion, I sped ahead without checking the building code for the spacing of uprights.   We were unable to use it because of this . I set the thing aside in my shop, wondering what to [...]]]></description>
			<content:encoded><![CDATA[<p><img class="alignleft size-full wp-image-319" title="Donna's_west_Garden_2010" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/05/Donnas_west_Garden_2010.JPG" alt="Donna's_west_Garden_2010" width="1000" height="651" /> Some time back I showed pictures of a railing I made for my son&#8217;s garage. In my usual fashion, I sped ahead without checking the building code for the spacing of uprights.   We were unable to use it because of this . I set the thing aside in my shop, wondering what to do with it. My wife, Donna spotted it while she was doing her gardens. Being clever and artistic she came up with a neat use for it.</p>
<p>The picture above shows her west garden which is one of many. This one is secluded behind the house and was carved from the brush.  I think they look interesting and attractive there. Hopefully they will cause the deer to detour around the garden.  As the spring progresses and the flowers grow, the garden will look even more beautiful.</p>
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		<title>Spring on the farm</title>
		<link>http://www.lightningrodlabs.com/?p=306</link>
		<comments>http://www.lightningrodlabs.com/?p=306#comments</comments>
		<pubDate>Mon, 03 May 2010 16:35:09 +0000</pubDate>
		<dc:creator>rod</dc:creator>
				<category><![CDATA[Lab Projects]]></category>

		<guid isPermaLink="false">http://www.lightningrodlabs.com/?p=306</guid>
		<description><![CDATA[This is me on my  loader tractor. I would have a hard time getting along without it. It is an antique, believe it or not. Manufactured in 1959, the year I graduated from high school. I purchased it for $1100  on an auction sale in the 1970&#8217;s when I bought dad&#8217;s farm. That same year [...]]]></description>
			<content:encoded><![CDATA[<p><img class="alignleft size-medium wp-image-301" title="A_working_antique" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/05/A_working_antique-300x214.jpg" alt="A_working_antique" width="300" height="214" />This is me on my  loader tractor. I would have a hard time getting along without it. It is an antique, believe it or not. Manufactured in 1959, the year I graduated from high school. I purchased it for $1100  on an auction sale in the 1970&#8217;s when I bought dad&#8217;s farm. That same year my wife went to an auction in the neighbourhood that had listed a heavy duty loader. With advice from a cousin, my wife joined the bidding. Now we we were newly back in the aria and only the relatives and a few neighbours new Donna. When she called out her bid everyone turned and looked to see who this attractive young lady was. A woman bidding on a tractor loader was in itself unusual. The sale of the item was forgotten as they asked each other who was this stranger. You could here the whispers, &#8220;oh dat must be George Anderson&#8217;s  Daughter-in-law, ya sure, she next to Pete Peterson an dat would be her cousin den&#8221;. The Auctioneer knew it was over, called sold for $220 to the young Lady. The men turned there attention back to the sale, with more than one regretting they had been distracted.  I rebuilt the mount to fit the 340 and the result is a loader much stronger than the tractor.</p>
<p><img class="alignleft size-medium wp-image-302" title="B_old_exaust" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/05/B_old_exaust-300x130.jpg" alt="B_old_exaust" width="300" height="130" /> Time takes it toll on every thing, no big deal just buy some new parts, simple. You Bet, not on a 1959 tractor.  No longer available, a problem Hot Roders and car restorers run into all the time.  Making the pipe was the easy part. Rule&#8217;s tire in Willmar was able to bent me a copy.The result is below, I had to tweak the pipe a bit by heating it with my old acetylene torch. Yaa, I know The power bender does a nicer job. Normally you have the unit your working on, next to the bender so its easy to do.  I&#8217;m ten miles from town and I didn&#8217;t want to run back and forth or haul the tractor.</p>
<p><img class="alignleft size-medium wp-image-303" title="C_new Pipe" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/05/C_new-Pipe-300x233.jpg" alt="C_new Pipe" width="300" height="233" /> The problem came with the muffler. No one had one on hand that would fit. ordering was a possibility.Searching the parts books for dimensions and pipe size is a pain in the butt. Plus that all takes time. I wanted to use the tractor, so the thought of a straight pipe entered my mind. Not a good idea, I  knew my hearing was already bad enough.</p>
<p>In the corner of the shed I spotted an old muffler from a motorcycle. I knew I had a cool solution. With a little hack saw work and my gas welder, I fabricated up a tolerable system.  [[edit from jeremy:  the muffler is half of a 4-into-2 Supertrapp system from a 1984 VF750F Interceptor]]</p>
<p>View the pictures below I know the tractor needs new paint, that with some work it would be pretty again, buts that&#8217;s down the road. With summer coming that means cruises and fun so getting the red convertible ready is first.</p>
<p>In the mean time you don&#8217;t often see custom exhaust like this on a tractor.</p>
<p><img class="alignleft size-medium wp-image-304" title="D_new_muffler" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/05/D_new_muffler-300x225.jpg" alt="D_new_muffler" width="300" height="225" /><br />
<img class="alignright size-medium wp-image-305" title="E_New_Pipe" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/05/E_New_Pipe-300x208.jpg" alt="E_New_Pipe" width="300" height="208" /></p>
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		<item>
		<title>On the Farm</title>
		<link>http://www.lightningrodlabs.com/?p=288</link>
		<comments>http://www.lightningrodlabs.com/?p=288#comments</comments>
		<pubDate>Mon, 26 Apr 2010 15:50:21 +0000</pubDate>
		<dc:creator>rod</dc:creator>
				<category><![CDATA[Uncategorized]]></category>

		<guid isPermaLink="false">http://www.lightningrodlabs.com/?p=288</guid>
		<description><![CDATA[I must brag a bit. Here is my son Jeremy and my grandsons Thorwald and Gunnar on the stump of the old Ash tree we took out of the flower bed just south of the house. It is early march but the weather was very nice. My son and Thor were just here for the [...]]]></description>
			<content:encoded><![CDATA[<p>I must brag a bit. Here is my son Jeremy and my grandsons Thorwald and Gunnar on the stump of the old Ash tree we took out of the flower bed just south of the house. It is early march but the weather was very nice. My son and Thor were just here for the day but Gunnar stayed for a couple of days .</p>
<p><img class="alignnone size-full wp-image-291" title="IMG_9916E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/04/IMG_9916E.JPG" alt="IMG_9916E" width="445" height="559" /></p>
<p><img class="alignnone size-full wp-image-292" title="IMG_9920E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/04/IMG_9920E.JPG" alt="IMG_9920E" width="900" height="675" /></p>
<p>I like this picture of Thor. He mastered his fear of heights and climbed up (and down) onto the loft in my pole barn.  I showed him how to make sure his hold was secure on the steps, move one hand or one foot at a time, and keep your weight close to the latter. Don&#8217;t be ashamed of fear  because it makes you careful, just don&#8217;t let it paralyse you. Think before your every move and all will be fine. Living in the Big City the Boys don&#8217;t have the opportunity to climb and explore like I did growing up on the farm in the 40&#8217;s and 50&#8217;s<img class="alignleft size-medium wp-image-290" title="Gunnar  E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/04/Gunnar-E--300x226.jpg" alt="Gunnar  E" width="300" height="226" />. Life was a continuous adventure with minimal supervision. I survived the cuts and bruises and gained confidence and respect for danger.</p>
<p>Here is Gunnar all ready to drive Grandpa&#8217;s garden tractor. He has the hearing protection on and note the smile. Gunnar loves to be with Grandpa in the garages and shop on the farm. He does think that Grandpa should either fix or get rid of the rusty junk that he has accumulated in the corners. Below is a young man taking driving very  seriously.</p>
<p><img class="alignright size-large wp-image-289" title="Grandpa and Gunnar E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/04/Grandpa-and-Gunnar-E-701x1024.jpg" alt="Grandpa and Gunnar E" width="701" height="1024" /></p>
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		<item>
		<title>Being Cheep</title>
		<link>http://www.lightningrodlabs.com/?p=274</link>
		<comments>http://www.lightningrodlabs.com/?p=274#comments</comments>
		<pubDate>Mon, 19 Apr 2010 00:52:49 +0000</pubDate>
		<dc:creator>rod</dc:creator>
				<category><![CDATA[Lab Projects]]></category>

		<guid isPermaLink="false">http://www.lightningrodlabs.com/?p=274</guid>
		<description><![CDATA[Recently my trusty old belt of 20 some years wore out. I priced belts in several  clothing store&#8217;s and about went into shock. Forty dollars for a plain strip of leather B.S. Even the discount stores were over priced. Now I admit I needed to be able to change buckles easily as I prefer my [...]]]></description>
			<content:encoded><![CDATA[<p>Recently my trusty old belt of 20 some years wore out. I priced belts in several  clothing store&#8217;s and about went into shock. Forty dollars for a plain strip of leather B.S. Even the discount stores were over priced. Now I admit I needed to be able to change buckles easily as I prefer my own buckle. That should have lowered the price as I didn&#8217;t need a buckle. Instead it lowered selection greatly.</p>
<p>Fate smiled on me as I was walking through a Flee Market in Mobile Alabama last February.  Off to the back of his display were the two belts shown below. Inquiring, the vendor pointed out that both had problems. One was missing the buckle and the other had a blemish in the leather. I looked them over while trying hard to show disappointment in my face. This was somewhat difficult as these belts were perfect for what I needed. I pointed out that because he was such a pleasant fellow I would help him out by taking these useless items off his hands and pay him a couple of dollars. He pointed out he had paid dearly for these new belts and that they were of premium leather. After several minutes of discussion we arrived at a compromise of less than five dollars for the two.</p>
<p><img class="alignnone size-thumbnail wp-image-275" title="A_9811E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/04/A_9811E-150x150.jpg" alt="A_9811E" width="150" height="150" /> <img class="alignnone size-thumbnail wp-image-276" title="B_9813E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/04/B_9813E-150x150.jpg" alt="B_9813E" width="150" height="150" /> <img class="alignnone size-thumbnail wp-image-277" title="C_9815E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/04/C_9815E-150x150.jpg" alt="C_9815E" width="150" height="150" /> <img class="alignnone size-thumbnail wp-image-278" title="D_9817E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/04/D_9817E-150x150.jpg" alt="D_9817E" width="150" height="150" /></p>
<p>Above are the belts and my favourite buckle. As you can see the belts  are too long and have no way to attach the buckle. I determined the belt length I needed by slipping the buckle on the belt and holding the belt around me. Than I clamped the belt as you can see in the next picture. On the work bench are  some snaps that I had purchased in the late 1980&#8217;s for fixing leather jackets. Next I used my trusty sharpie and a small ruler to mark the spot.  Note the awl I used to center punch the spot for drilling. It is made from  a worn out Philips screwdriver, the large handle make it great to handle. I used a freshly sharpened metal bit for drilling the holes.</p>
<p>Below I crimp the snaps in place note I installed the first snap before I made the hole for the second snap. That way alignment is guaranteed. I use a piece of quarter inch scrap steel  that is 1.25 by 6 inches to protect the desk top that I use for a work bench. The snaps are riveted in with a special punch so the protection is needed. all that&#8217;s left, is to mark  and cut the extra off.</p>
<p><img class="alignnone size-thumbnail wp-image-279" title="E_9814E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/04/E_9814E-150x150.jpg" alt="E_9814E" width="150" height="150" /> <img class="alignnone size-thumbnail wp-image-280" title="F_9818E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/04/F_9818E-150x150.jpg" alt="F_9818E" width="150" height="150" /> <strong>The finished product</strong> <img class="alignnone size-thumbnail wp-image-281" title="G_9823E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/04/G_9823E-150x150.jpg" alt="G_9823E" width="150" height="150" /></p>
<p>Not a big deal of a project but I have a new work belt for a couple of bucks and some fun. I did this all a month ago but spring came early so I did not get around to finishing this till now.</p>
<p><strong>No</strong>, I didn&#8217;t win the Bull Riding buckle in some long ago competition, when I was young and tough. I&#8217;ll admit I have spun a few late night stories to acquaintance&#8217;s, they were ment solely for entertainment. The truth is I acquired a lot of  them back when I was selling on the circuit. The thing that always  got me in trouble was, &#8220;how much would they be if I took them all&#8221;. If you feel a need for a few ( or several), get in touch with me. all are serial numbered, limited edition, vintage 1980&#8217;s.</p>
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		<item>
		<title>The Captain at the Helm</title>
		<link>http://www.lightningrodlabs.com/?p=266</link>
		<comments>http://www.lightningrodlabs.com/?p=266#comments</comments>
		<pubDate>Sat, 20 Feb 2010 18:21:33 +0000</pubDate>
		<dc:creator>rod</dc:creator>
				<category><![CDATA[Uncategorized]]></category>

		<guid isPermaLink="false">http://www.lightningrodlabs.com/?p=266</guid>
		<description><![CDATA[ The captain at the Helm
That&#8217;s me, when the rest of you were soveling snow.  At 68 years of age I had the wheel of a two masted ship at sea. True I wasn&#8217;t really the captain, but it&#8217;s OK for an old man to dream. It was a great ride for an old hotrodder.
Here [...]]]></description>
			<content:encoded><![CDATA[<h1><img class="alignnone size-medium wp-image-263" title="img_9548A" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/02/img_9548A-300x225.jpg" alt="img_9548A" width="300" height="225" /> The captain at the Helm</h1>
<p>That&#8217;s me, when the rest of you were soveling snow.  At 68 years of age I had the wheel of a two masted ship at sea. True I wasn&#8217;t really the captain, but it&#8217;s OK for an old man to dream. It was a great ride for an old hotrodder.</p>
<p><img class="alignnone size-medium wp-image-262" title="Donna and Rod at Key West 2010E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/02/Donna-and-Rod-at-Key-West-2010E-300x225.jpg" alt="Donna and Rod at Key West 2010E" width="300" height="225" />Here Donna and I are on the beach.                                           We really enjoyed the days at Key West.  It is very cosmopolitan, museums, art gallery&#8217;s, shops, restaurants and open cafes. It reminded me of the way city&#8217;s were in the 1950s. The weather was great, with lots of sun shine. The town is full of tourists from all over the world and  I really enjoyed visiting with people.  My only regret is that I didn&#8217;t have my red convertible down there to ride around in.</p>
<p>There are many beautiful and interesting  things I could write about and I will add more later. Here I am at the end of the day, isn&#8217;t the sun set grand.                                                                                                                                                                                  <img class="alignnone size-full wp-image-264" title="img_9654E" src="http://www.lightningrodlabs.com/wp-content/uploads/2010/02/img_9654E.jpg" alt="img_9654E" width="1000" height="750" /></p>
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		<item>
		<title>My latest project</title>
		<link>http://www.lightningrodlabs.com/?p=248</link>
		<comments>http://www.lightningrodlabs.com/?p=248#comments</comments>
		<pubDate>Mon, 21 Dec 2009 04:47:28 +0000</pubDate>
		<dc:creator>rod</dc:creator>
				<category><![CDATA[Lab Projects]]></category>

		<guid isPermaLink="false">http://www.lightningrodlabs.com/?p=248</guid>
		<description><![CDATA[This is my latest project as it looked on completion.  My son found a deal on a nice mount bracket that takes little table room. we ran into a problem as you can see
from the following pictures. the new brackets are made to hold a monitor from the center of the back and these [...]]]></description>
			<content:encoded><![CDATA[<p><strong>This is my latest project as it looked on completion. </strong> My son found a deal on a nice mount bracket that takes little table room. we ran into a problem as you can see</p>
<div id="attachment_228" class="wp-caption alignright" style="width: 310px"><img class="size-medium wp-image-228" title="aIMG_8992" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/aIMG_8992-300x225.jpg" alt="dual mount monitures" width="300" height="225" /><p class="wp-caption-text">dual mount monitures</p></div>
<p>from the following pictures. the new brackets are made to hold a monitor from the center of the back and these monitors had a mount point on the lower edge with very different mounting holes.         I would have needed longer screws if I had modified the new mount bracket. Also the mount seemed a bit unstable that way. (I did try). Rather than drive the 10 miles into town and search for Chinese metric screws I decided go the rout shown below. I knew that would be sturdy plus I could use what I had on hand.</p>
<dl id="attachment_228" style="width: 316px;">
<dt><img class="alignnone size-thumbnail wp-image-229" title="aIMG_9013 (copy)" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/aIMG_9013-copy-150x150.jpg" alt="aIMG_9013 (copy)" width="150" height="150" />This is the original mount that took up much desk space and was a bit unstable </dt>
</dl>
<p><img class="alignnone size-thumbnail wp-image-230" title="BIMG_8891" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/BIMG_8891-150x150.jpg" alt="BIMG_8891" width="150" height="150" /> <img class="alignnone size-thumbnail wp-image-231" title="CIMG_8890" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/CIMG_8890-150x150.jpg" alt="CIMG_8890" width="150" height="150" /><img class="alignnone size-thumbnail wp-image-232" title="dIMG_8892" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/dIMG_8892-150x150.jpg" alt="dIMG_8892" width="150" height="150" /><img class="alignnone size-thumbnail wp-image-233" title="eIMG_8893 (copy)" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/eIMG_8893-copy-150x150.jpg" alt="eIMG_8893 (copy)" width="150" height="150" /></p>
<p>Above is the new mount as you can see,  it is very different where it attaches to the monitor. Next shows the 3/16  sheet  iron plate I made to attach to the monitor, next is the new mount bracket and the 3/16 thick sheet  iron I used, The iron I used is all salvage, cut from junk or left over from projects. The last picture in the row is finished plate with the holes drilled to match the new mount bracket, note the marker and the up arrow on the iron plate. Nothing worse than to spend the time to cut and drill a piece and then to turn it wrong on the welding table and screw it up permanently. Easy to do with grey pencil marks on grey iron or trusting your eyes.</p>
<p><img class="alignnone size-thumbnail wp-image-234" title="FIMG_8906" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/FIMG_8906-150x150.jpg" alt="FIMG_8906" width="150" height="150" /><img class="alignnone size-thumbnail wp-image-235" title="HIMG_8894" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/HIMG_8894-150x150.jpg" alt="HIMG_8894" width="150" height="150" /><img class="alignnone size-thumbnail wp-image-236" title="JIMG_8896" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/JIMG_8896-150x150.jpg" alt="JIMG_8896" width="150" height="150" /><img class="alignnone size-thumbnail wp-image-237" title="LIMG_8900" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/LIMG_8900-150x150.jpg" alt="LIMG_8900" width="150" height="150" /></p>
<p>On the left above is the one inch by 1/4 iron bar on the anvil with the hammer that shaped it. The bar is also from my junk pile, much stronger than needed, but it is what I found quickly  on a cold winter day. The anvil was my fathers and I think my Grandfathers, which makes it over a 100 years old.  Even though  its shows its age it&#8217;s perfect for shaping iron with a hammer. I wonder if my Grandfather, when he hammered out plow shares or shaped horse shoes on it, could ever have imagined what I used it for today.</p>
<p>The next picture shows laying out the irons to determine the size. On this type of project I find it best to constantly check for size and fit. The third picture shows the iron cut to size and marks for  fit up.  Next we are back to the welding table, because I was concerned about alignment I clamped the pieces down. My weld isn&#8217;t the most beautiful work that I have done but my welding shop is unheated.  The lens in my helmet would fog up even if I held my breath. You need to see the puddle of molten metal to make a good weld and so I erred on the safe side by letting the puddle get a bit high.</p>
<p><img class="alignnone size-thumbnail wp-image-238" title="MIMG_8904" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/MIMG_8904-150x150.jpg" alt="MIMG_8904" width="150" height="150" /><img class="alignnone size-thumbnail wp-image-239" title="NIMG_8905" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/NIMG_8905-150x150.jpg" alt="NIMG_8905" width="150" height="150" /><img class="alignnone size-thumbnail wp-image-240" title="OIMG_8908" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/OIMG_8908-150x150.jpg" alt="OIMG_8908" width="150" height="150" /><img class="alignnone size-thumbnail wp-image-241" title="PIMG_8913" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/PIMG_8913-150x150.jpg" alt="PIMG_8913" width="150" height="150" /></p>
<p>No problem with some extra weld metal, the big hand grinder takes it down fast. You can barley see my nine inch yellow grinder in back of the vice.  The second picture shows us back inside checking alignment again. Than back to the welding shop  and forming a matching bracket for the second monitor. They must be the same to look right. the last picture in the above line shows the jig I made to hold parts in line for welding and to assure that the brackets match.</p>
<p><img class="alignnone size-thumbnail wp-image-242" title="QIMG_8909" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/QIMG_8909-150x150.jpg" alt="QIMG_8909" width="150" height="150" /><img class="alignnone size-thumbnail wp-image-243" title="RIMG_8910" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/RIMG_8910-150x150.jpg" alt="RIMG_8910" width="150" height="150" /><img class="alignnone size-thumbnail wp-image-244" title="SIMG_8915" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/SIMG_8915-150x150.jpg" alt="SIMG_8915" width="150" height="150" /><img class="alignnone size-thumbnail wp-image-245" title="UIMG_8918E" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/UIMG_8918E-150x150.jpg" alt="UIMG_8918E" width="150" height="150" /></p>
<p>Above you can see all the metal work is done. In the next picture  we try it and it looks &#8221; good enough for a town this size&#8221;. It is  now safe to finish the second bracket.  Next we take things apart and hang the brackets up and paint them as you can see in the third photo. Because it is cold outside, I paint in the wash room in the lab which get pretty strong smelling . I did have an exhaust fan set up but that blows too much heat out. The solution I have found best is to paint it than go for coffee.</p>
<p>The forth shows the finished brackets final attachment to the monitor, almost factory looking.</p>
<p>Below is the finale test mount. Next to it is the finished product, very stable as it is clamped to the table.</p>
<p><img class="alignnone size-thumbnail wp-image-246" title="VIMG_8924" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/VIMG_8924-150x150.jpg" alt="VIMG_8924" width="150" height="150" /><img class="alignnone size-thumbnail wp-image-256" title="2009-12-22 13.11.42" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/2009-12-22-13.11.42-150x150.jpg" alt="2009-12-22 13.11.42" width="150" height="150" /></p>
<p><strong> Below is my Son and Grandson enjoying the finished setup.</strong><img class="alignnone size-full wp-image-247" title="wIMG_8989E" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/12/wIMG_8989E.JPG" alt="wIMG_8989E" width="810" height="608" /></p>
<p>The cost of the project? Two 6013 welding rods, A couple pounds of scrap iron, some spray paint and bolts from my junk drawer.  Less than the cost of a good cup of java, plus a bit of time.</p>
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		<title>lady Luck comes round</title>
		<link>http://www.lightningrodlabs.com/?p=218</link>
		<comments>http://www.lightningrodlabs.com/?p=218#comments</comments>
		<pubDate>Sat, 19 Sep 2009 22:18:35 +0000</pubDate>
		<dc:creator>rod</dc:creator>
				<category><![CDATA[greetings]]></category>

		<guid isPermaLink="false">http://www.lightningrodlabs.com/?p=218</guid>
		<description><![CDATA[The first Saterday of each month the Willmar Car Club has a breakfast get together.  Nothing formal, it&#8217;s a gathering of people from all walks of life who like cars.  If its nice we drive our rides. If our ride isn&#8217;t running or it is still in the dream stage we come anyway, and join [...]]]></description>
			<content:encoded><![CDATA[<p>The first Saterday of each month the <strong>Willmar Car Club</strong> has a breakfast get together.  Nothing formal, it&#8217;s a gathering of people from all walks of life who like cars.  If its nice we drive our rides. If our ride isn&#8217;t running or it is still in the dream stage we come anyway, and join the conversation. I always enjoy the stories people tell, and I have found most car people like to talk about cars. Check the locations and schedule at the following link, then drop in and join us, you will be welcome.  www.willmarcarclub.com/calendar.htm</p>
<p>Now we always have lots of door prizes which adds to the fun. As you can see from the following picture, some are extra nice.  The way we do things, a table is filled with prizes and each lucky person gets to chose the one they like best.</p>
<p>The last Breakfast, Lady Luck smiled on me. My name was the first name drawn, so I had first choice. Check the picture below and note the <strong>headlight bezel clock</strong> on my shop wall. Sharp isn&#8217;t it, can you name the car it came from?</p>
<p>These are hand made by Brian Pearson of New London MN. They are not cheap plastic but solid metal,  made from the real headlight bezels. He makes a wide variety and can be reached at pearsongs@charter.net. Brian also does some other interesting things. Check this site  at www.aabaca.com/pearsong.html</p>
<div id="attachment_219" class="wp-caption alignnone" style="width: 310px"><img class="size-medium wp-image-219" title="Shop_clock2_E" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/09/Shop_clock2_E-300x225.jpg" alt="Car Clock" width="300" height="225" /><p class="wp-caption-text">Car Clock</p></div>
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		<title>Willmar class of 1959</title>
		<link>http://www.lightningrodlabs.com/?p=202</link>
		<comments>http://www.lightningrodlabs.com/?p=202#comments</comments>
		<pubDate>Sun, 06 Sep 2009 15:05:27 +0000</pubDate>
		<dc:creator>rod</dc:creator>
				<category><![CDATA[greetings]]></category>

		<guid isPermaLink="false">http://www.lightningrodlabs.com/?p=202</guid>
		<description><![CDATA[I just attended my 50 year class reunion this week end. I had a good time and it brought back lots of memories. Out of a class of about 260 their were, I&#8217;m guessing, some over 110 members present. A good turnout but it was somewhat disappointing that a lot of the people I chumed [...]]]></description>
			<content:encoded><![CDATA[<p>I just attended my 50 year class reunion this week end. I had a good time and it brought back lots of memories. Out of a class of about 260 their were, I&#8217;m guessing, some over 110 members present. A good turnout but it was somewhat disappointing that a lot of the people I chumed around with weren&#8217;t there. I ran with the guys that liked cars. and most of my friends joined the blue collar world after school.<br />
It was an impressive bunch at the banquet, preachers, lawyers, engineers, professors. Many people with impressive resumes. I&#8217;m proud to have known them and it was fun visiting with everyone. Probably best was the forgotten memory&#8217;s it brought back.  It made me think hard about my life and the choices I have made.<br />
School was tolerable, but hardly the best time of my life, I was eager to move on. I got pretty good grades but almost never studied. I had some good teachers and I enjoyed those classes. Then their was Russ the coach who could make an interesting subject like history unbelievably dull. I loved to read, still do, read all my text books cover to cover by the end of the first quarter.<br />
I received about six and one half percent of my education in high school the rest of my education has been spread over the my life time. I found that education costs money whether you get it in the &#8220;Halls of Ivy&#8221; or on the street as I did.<br />
I am satisfied with the way life turned out and I wouldn&#8217;t trade with anyone. I would be the first to admit I made a lot of mistakes and did a few stupid things. Even if I could I wouldn&#8217;t go back and change a thing, it might screw up the end result. I have traveled as much as I desire, Europe, all 50 States and Canada. Along the way I learned I would rather listen to people, than instruct them. I have found most people are friendly, weather on the streets of London, or New York, or a small town in rural America, and if you do find a hostile person, its not you they are angry at, but the problems in their own life. One thing is certain they all have interesting stories to tell.<br />
I have been very fortunate in that my best friend in life is my wife of almost 48 years. I have a great family, My two children have done much better in life then I ever did, all this in a world that is much more difficult. I believe my grand children are very capable and are being well equipped to deal with the future.<br />
As for the future, I have been hearing that the world is &#8220;going to hell in a hand basket&#8221; as long as I can remember. It was always from old people and it hasn&#8217;t happened yet.  I&#8217;ll admit I feel that way myself sometimes but then I think how good I have it. I believe that feeling is just a symptom of old age and the fear of change.<br />
That the world is changing there  is no doubt. Some change is bad,  some is good but most is just different. Change is also opportunity, as a fellow I worked for pointed out to me. The cruel fact is No one looses money without some one else gaining it.<br />
If anyone from the class of &#8220;59&#8243; reads this, I would be happy to hear from you. Conversation is something I truly enjoy.   E-Mail me at rodander@frontiernet.net</p>
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		<title>Grandpa help</title>
		<link>http://www.lightningrodlabs.com/?p=178</link>
		<comments>http://www.lightningrodlabs.com/?p=178#comments</comments>
		<pubDate>Sun, 30 Aug 2009 18:01:29 +0000</pubDate>
		<dc:creator>rod</dc:creator>
				<category><![CDATA[Lab Projects]]></category>

		<guid isPermaLink="false">http://www.lightningrodlabs.com/?p=178</guid>
		<description><![CDATA[
This is my grandson Gunnar Anderson on the day I gave him Donald. He is not quite two years old. Gunnar soon learned to scoot down the side walk in front of their house and loved to ride alongside me as we walked to the neighbourhood park.  Two years later when  My  Grandson came to [...]]]></description>
			<content:encoded><![CDATA[<p><img class="alignnone size-large wp-image-215" title="Gunnar_with_new_friendE" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/Gunnar_with_new_friendE-1024x943.jpg" alt="Gunnar_with_new_friendE" width="1024" height="943" /></p>
<p>This is my grandson Gunnar Anderson on the day I gave him Donald. He is not quite two years old. Gunnar soon learned to scoot down the side walk in front of their house and loved to ride alongside me as we walked to the neighbourhood park.  Two years later when  My  Grandson came to me with his favourite toy and showed me the worn-out  wheels,  I tried to explain that Donald  was old ,well worn and almost too small for him. The &#8220;please fix the wheels, you can fix anything, Grandpa&#8221; was more than I could resist.</p>
<p>Upon examination  I could see the worn-out wheels were cheaply made and beyond  repair.<br />
<img class="alignright size-thumbnail wp-image-179" title="A_Damaged_old_Wheels" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/A_Damaged_old_Wheels-150x150.jpg" alt="A_Damaged_old_Wheels" width="150" height="150" /></p>
<p>A search of  my back room found a set of new wheels from who knows where. They probably came from a swap meet several years ago, one of those &#8220;deals&#8221; you can&#8217;t resist even though you don&#8217;t know what you will do with it.</p>
<p><img class="alignleft size-thumbnail wp-image-180" title="B_Removing_old_wheel_retainer" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/B_Removing_old_wheel_retainer-150x150.jpg" alt="B_Removing_old_wheel_retainer" width="150" height="150" /> <img class="alignnone size-thumbnail wp-image-198" title="slide_hammer" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/slide_hammer-150x150.jpg" alt="slide_hammer" width="150" height="150" /> <img class="size-thumbnail wp-image-181" title="C_old_wheel_off" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/C_old_wheel_off-150x150.jpg" alt="C_old_wheel_off" width="150" height="150" />The old wheels were held on by retainers driven on the shaft. They are often difficult to remove without destroying everything. I used a tool I made in 1966, a simple slide hammer. The axles in Donald were too small for the new wheels so the search for new axles began. I wanted something stronger than mild steel, so after determining  diameter, I took my old calliper and began searching the junk pile. I always search the used iron pile first before I go buy new iron. It was nice years ago when I worked at a place with a big rack of new iron, just go over and pick what you need. The plus side is looking through discarded and broken machines and things gives one ideas.</p>
<p>I found a pair of old screen door closers whose centre rod fit the bill.Enough length, right diameter and good steel. The cylinders are definately not designed to be dissembled.</p>
<p><img class="alignleft size-thumbnail wp-image-182" title="D_serching_for_axel" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/D_serching_for_axel-150x150.jpg" alt="D_serching_for_axel" width="150" height="150" /> <img class="size-thumbnail wp-image-183" title="E_Cutting_cylender_C" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/E_Cutting_cylender_C-150x150.jpg" alt="E_Cutting_cylender_C" width="150" height="150" /> <img class="size-thumbnail wp-image-184" title="F_Cutting_cylender_D" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/F_Cutting_cylender_D-150x150.jpg" alt="F_Cutting_cylender_D" width="150" height="150" /></p>
<p>Note the picture&#8217;s of cutting the cylinders apart. the cylinders had a fairly strong spring inside of them. when I cut them open I had a violent reaction. This is why it is best to be alone when doing this type of thing. The red lines indicate where on the floor the parts ended up when they stopped bouncing.</p>
<p><img class="alignleft size-thumbnail wp-image-185" title="G_fitting_axel_A" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/G_fitting_axel_A-150x150.jpg" alt="G_fitting_axel_A" width="150" height="150" /> <img class="size-thumbnail wp-image-186" title="H_cutting_axel" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/H_cutting_axel-150x150.jpg" alt="H_cutting_axel" width="150" height="150" /> <img class="size-thumbnail wp-image-187" title="I_Finishing_axel" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/I_Finishing_axel-150x150.jpg" alt="I_Finishing_axel" width="150" height="150" /></p>
<p>The rest was simple as the pictures show. Test assemble to determine length, remove and cut with hack saw, then grind the  end smooth. I used some drive on caps that I had on hand to hold the wheels on. I believe they were purchased for pedal tractor repair. below are the pictures of me putting them on and the finished project.</p>
<p><img class="alignnone size-thumbnail wp-image-188" title="J_Fitting_axel_cap_A" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/J_Fitting_axel_cap_A-150x150.jpg" alt="J_Fitting_axel_cap_A" width="150" height="150" /> <img class="alignnone size-thumbnail wp-image-189" title="K_Fitting_axel_cap_B" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/K_Fitting_axel_cap_B-150x150.jpg" alt="K_Fitting_axel_cap_B" width="150" height="150" /> <img class="alignnone size-thumbnail wp-image-190" title="L_finish" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/L_finish-150x150.jpg" alt="L_finish" width="150" height="150" />Below is one Happy Grandson, I don&#8217;t think Donald will last very long as Gunnar is too big for it already. he can go lightning fast down the side walk but I had to say no when he took it up to the top of the slide.  No matter how long it lasts, that smile below was More than worth the effort I put into it.</p>
<p><img class="alignnone size-medium wp-image-191" title="M_Gunnar_and_Donald" src="http://www.lightningrodlabs.com/wp-content/uploads/2009/08/M_Gunnar_and_Donald-228x300.jpg" alt="M_Gunnar_and_Donald" width="456" height="600" /> Update for September Gunnar has discovered the tricycle&#8212;&#8211;although he can still go faster down grade on Donald.</p>
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